Astra inlet manifold swirl flaps. Inlet manifold swirl flap repair kit for Opel 1. Browse our daily deals for even more savings! Free shipping on many items! The number of inquiries regarding the swirl flaps on the 1. There's a little plastic arm that connects the actuator to something underneath it (unsure what) and that keeps slipping off. There may be other symptoms whilst driving, such as lumpy running, hesitation and poor fuel economy, and an oily fume smell inside the car whilst the engine is running. Compatibility: Suitable for Opel Astra H MK5 models from 2005 onwards, specifically for engines with Z19DTH and Z19DTJ designations (1. Before i wrote this post i did use the search machine here and did come across a thread of the same topic. 9 CDTI Vauxhall Astra Vectra Saab Alfa Romeo Fiat Kamil Rominski 176 subscribers 434 I used the blanking plate from the EGR (not inlet side) on the exhaust manifold. This appears to be where the soot is coming from. 9 inlet manifold removal,vectra swirl flaps,swirl flap,swirl flaps removal,swirl flaps explained,swirl Jan 28, 2026 · Inlet manifold swirl flap repair kit for Opel 1. This post aims to answer most of the commonly asked questions about these parts. Such contamination`s are particularly caused by the Exhaust Gas Return (EGR) valve. Repair of Inlet Manifold Swirl Flaps 1. It is made of high‑quality stainless steel and heat‑resistant ABS to ensure long durability. The performance was shocking. 99760 Where the 4th swirl flap should be, it appears there is a hole and the swirl flap is missing. The inlet manifold needed changing last year because the swirl flap mechanism was knackered. 9 cdti inlet manifold removal,1. 150s suffer badly with swirl flap rod seizing up Vauxhall Vectra z19dth inlet manifold removal and Swirl Flap Removal 2002 Vauxhall Zafira 1. I just want to ask since then has any one else blanked there swirl flaps, if so have you noticed any problems? My car is very sluggish below 2200 rpm. For this purpose, the air is fed to each cylinder through two separate channels in the intake manifold. There are two possible positions for these to Hi guys im new to the forum and im looking for info/photos, as above I have the astra H 1. I believe the actuator is removed from rear of engine 3 bolts & single plug. 9 CDTI: I think the first thing to state is this is not claimed to be a permanent repair-no one currently doing this mod knows how long it will last so it has to be viewed as a temp repair,that aside there are people who reckon it has lasted quite few… Vauxhall Opel 1. Some of the steps included in blanking worn swirl flaps on Z19DTH intake manifold I used the blanking plate from the EGR (not inlet side) on the exhaust manifold. 9 CDTi 16V engines (engine codes Z19DTH and Z19DTJ) seem to be on the increase. Browse our daily deals for even more savings! Free shipping on many items! Get the best deal for Intake Manifolds for 1974 Chevrolet Malibu from the largest online selection at eBay. Or you can choose only to disable the electronic actuator function, so you can leave the swirl flaps in place. Browse our daily deals for even more savings! Free shipping on many items! Get the best deal for Intake Manifolds for 2001 Lexus LS430 from the largest online selection at eBay. How is Is my Zafira a write-off? 1. 9 16v Model 150BHP). 3K subscribers Subscribe The info written on the Workshop Invoice was "Clip test to find Swirl flap reading open circuit DF227. Has anyone ever had one of these fail What is the difference between swirl flaps, tumble flaps or the inlet port shut-off? Is there any difference at all or are there just different designations for the same component in the intake manifold? Find out here. Knock knoc noise from intake manifold, swirl flaps? EGR? Zvuk klepání z prostoru sacího potrubí, vířivé klapky, EGR? I noticed the swirl bar has come looses and there is lost of soot on top of the engine bay. Find many great new & used options and get the best deals for VAUXHALL ASTRA H Mk5 2005 Z16xep Inlet Manifold With Swirl Flap 24431920 Delphi at the best online prices at eBay UK! Free delivery for many products! On the vauxhall astra H range one of the problems is the ERG valve gums up with exhaust fumes and needs to be periodically removed and cleaned,ive done this a number of times and its a fairly straightforward job covered many times on the internet. Twowinds Intake Manifold Swirl Flap Removal Kit, Astra H, Vectra C, Zafira B, Alfa 147, 156, Croma,1. Product Details About This Product Mercedes Air Flap Runner Repair 2721402401 Intake Manifold Swirl Air Flap Runner Lever Repair Kit A2721402401 For Mercedes-Benz M272 M273 C300 ML350 230 C280 M272 M273 Swirl Flap Repair Mercedes vehicles with the V6 M272 and V8 M273 engines commonly suffer from failure of the intake manifold causing vehicle Inlet MANIFOLD for Vauxhall Insignia A 2. 6 16V Z16XEP petrol engines. 997619976299763 Is this a case of a new manifold? Any advise much. Hey guys, im going to be looking at changing my inlet manifold as its getting worse with carbon blockage and im not letting it get to the point of breaking the swirl flaps. 31 shipping Whilst there they had noticed the Intake Manifold with Swirl Flaps is slowly failing. 9 16 150 TID swirl bar repair kit Before you start, check out the new guide on page 5 which provides slightly easier instructions and a link to a much cheaper swirl flap bar repair kit (y) Both @Jimmy-James instructions and the one posted by myself on Inlet manifold swirl flap repair kit for Opel 1. Hi, can the swirl flap problem be fixed on a z14xep engine or is a new intake manifold the only solution I'm getting a p1112 error Compra Inlet Manifold Swirl Flaps Kit 55210201 Fit for Vauxhall Astra H/Signum/Vectra C/Zafira B a un súper precio. We recommend upgrading your engine software after you buy our kit. ) Our Recommendations The root cause for wear of the swirl flaps in not just normal load from movement and pressures in the intake manifold. This repair kit will correct DTC codes P2004, P2005,P2006 - ,, TUMBLE FLAP IN ACTIVE POSITION, TUMBLE FLAP STUCK Our Premium intake manifold repair kit is the only solution which solves all of these issues during your first and only repair. What i want to know is, is it worth buying a new inlet manifold and just replace that. Federbeinlager Domlager VORNE for BMW E36 M3 323 325 Uniball Mortorsport best. 9 JTD CDTI TID Engines (Set 5 Units) Brand: Twowinds 3. Hello, Have come across a swirl flap blanking kit on ebay. 8 (167) £1599 One of the most popular ECU remapping and chip tuning services is the intake manifold swirl flaps removal / delete via reprogramming the ECU. for BMW 3 90 330 D xDrive 245 KM N57 D30 A. 9 CDTI Swirl Flap Removal and Blanking Inlet Manifold 150HP МЕ FIXING EVERYTHING 13. Feb 3, 2026 · 1set Inlet Manifold Swirl Flaps Kit 55210201 Fit for Vauxhall Astra H/Signum/Vectra C/Zafira B. Compra todo en con envío a domicilio. The CDTi 150 engine suffers from a problem with the inlet manifold though. Just trying to narrow it down to what is causing removing the twin port inlet manifold from a z19dth to remove the manifold swirl flap also this engine is fitted in alfas and fiatsthis video also hows remo My eldest daughter's fiance has a 56-reg Astra with this engine. This repair kit gives you a durable, machined aluminium alloy replacement lever that's way stronger than the original plastic part. 7 cdti ecoflex (110bhp), is there a guide/ sequence of the strip down Guide to fitting Vauxhall Opel / Saab 1. Opel, Vauxhall with 1. Intake Manifold Intake Manifold Vacuum Fitting 90° 3/8NPT-1/4 Hose Nipple Tube. 6 elite with the z16xep engine. Inlet Manifold 03L129711E Flap V157 Actuator Motor P2015 For Volkswagen 2. Astra G / MK IV (2002-2005) 76kW/103HP. Vectra C / MK II (2006->) 77kW/105HP. for Astra H MK5 (2005->) - Z19DTH & Z19DTJ (1. Hi all, So my swirl flap were broken and the inlet manifold was completely covered in carbon/crap. 78 + $52. Or buy a second hand inlet and buy Hi guy,s, looking to decoke the inlet manifold/ swirl flap array on my Astra H 1. Get the best deal for Intake Manifolds for 1981 GMC G1500 from the largest online selection at eBay. Swirl flapsSwirl flaps produce a swirl alongside the cylinder axle. 0D N57 3er 5er 7er x5 x6. Hi guy,s, looking to decoke the inlet manifold/ swirl flap array on my Astra H 1. Replacement Intake Manifold Swirl Air Flap Runner Lever repair kit for Mercedes Benz M272 and M273. @MeFixingEverything 1. In last Saturday's Telegraph a garage identified a failed inlet manifold and swirl flaps. OE：55210201. 9 z19tdh engine this engine is fitted in man If one of the swirl flaps is stuck then it likely that your inlet manifold will be full of carbon gunk/sludge. The number of inquiries regarding the swirl flaps on the 1. the problems with the swirl flaps is they jam up and can fall off and end up inside the engine causing horrific damage, the only answer is a new inlet manifold about 180 quid, Main problem here about 6 hours to swap it as the timing belt and fuel pump are in the way and need to come off Pierburg manifolds, as used in modern diesel vehicles, often have swirl or tumble flaps in their inlet ports. Browse our daily deals for even more savings! Free shipping on many items! Get the best deal for Intake Manifolds for 2017 Cadillac Escalade ESV from the largest online selection at eBay. This part is a direct replacement for old or damaged intake manifold swirl baffles. 2 Direct which after a while of bad economy and holdiong back at 4000rpm as if it can't breath, i had a look about and found the swirl flap actuator arm has come away from all the flaps, just lying there on top of the inlet manifold. The ECU is indicating that the input it receives from the actuator position sensor is below the minimum voltage. 9 CDTI Vauxhall Astra Vectra Saab Alfa Romeo Fiat Kamil Rominski 176 subscribers 434 Hello and welcome to M-tel garage, this video shows how to remove the swirl flaps form the inlet manifold on a 1. Pull off the engine vanity cover and look at the back of the engine where the inlet manifold is. I OE：55210201. The following trouble codes might be set based on the installed application: a. 6 16V Z16XEP petrol engines The set includes: 4 end caps with Viton O-Ring, resistant to engine oils, and high and low temperature. Swirl Flap Repair and EGR Blanking on Astra H 1. . The swirl flaps are small, square pieces of metal that are mounted in several ports of the intake manifold. Contamination`s of the intake manifold also contribute to wear of the swirls. 9 H CDTI 150 models, can be very unreliable due to same problems as 120 model but gearbox and DMF suffer even more due to higher torque output. There must be an actuator of some sort that makes the flaps in the intake manifold move. There are two possible positions for these to be in - across the port, which blocks the flow of air into the engine - or inline with the port which allows air to flow into the engine. They are used in diesel vehicles to improve the mixing of the fuel-air mixture at low engine speeds. Its the same shape but you will need to adjust the holes as there slightly off. 6 Petrol Has a water leak in a Shocking Location If one of the swirl flaps is stuck then it likely that your inlet manifold will be full of carbon gunk/sludge. 0 A20DTH 55571993 with Swirl Flaps $122. 9L 16v, 150 BHP). Now i can't afford OE Number for Reference: Intake Manifold Swirl Baffle Replacement OE Number 55210201. for BMW 3 90 330 D 245 KM N57 D30 A. The swirl rod has come off. 6 petrol engine was wrecked by the swirl flaps, with no obvious prior warnings. I have a problem with a bad rattling coming from the inlet manifold area, ive done some searching around and it seems to be a common problem that the swirl flaps rattle. 6 16V Z16XEP engines Zafira B MK II (2005->) 77kW/105HP. sg. 0 TDI. Tu tienda en línea Walmart Field Remedy: 2065 Engine Z19DTH/ J - Intake manifold, swirl flaps, actuator out of order, DTC: P1109, P2075 set Vectra-C 2004,Signum 2004,Zafira-B 2005,Astra-H 2004 Customer complaint about lack of power and SVS lamp on. One of the Hey all, I've got a 53 plate Signum 2. Apr 27, 2020 · Our swirl flaps removal / delete solution allows you to remove physically the intake manifold swirl flaps, position sensors and actuators if you want. Get the best deal for Intake Manifolds for 2014 Hyundai Genesis from the largest online selection at eBay. my. What could this be? What are the normal warning signs of failing swirl flaps on a Vauxhall Astra? My 2007 Vauxhall Astra 1. Simply removing the swirl flaps can cause adverse engine operating conditions. " This part, they told me, allows the engine to reduce the length of the incoming air flow path when accelerating hard. 9 CDTI Swirl Flap Removal and Blanking Inlet Manifold 150HP 🔋Never Buy Drill Batteries Again! Use a Rivet and Watch What Happens!😱 Apr 3, 2012 · Cause:- Charge air pressure in manifold leaking through worn swirl flap bearings. 7 cdti ecoflex (110bhp), is there a guide/ sequence of the strip down Repair of Inlet Manifold Swirl Flaps 1. for BMW 3 Coupe E92 330 D 245 KM N57 D30 A. Browse our daily deals for even more savings! Free shipping on many items! A common culprit is the plastic intake manifold swirl flap levers breaking. What are swirl flaps? The swirl flaps are small, square pieces of metal that are mounted in several ports of the intake manifold. Unfortunately when it sticks open it can allow these fumes to start coating the swirl flaps inside Vauxhall Opel 1. Carry out further tests to confirm swirl flap solenoid valve faulty, needs replacing. Ive had a new inlet THE FAULT The ball joints on the swirl flaps can wear to excess rendering the swirl flaps un-functional also the seal on the swirl flaps can fail causing inlet manifold air leaks. For BMW 3. Description： Release power from the car, ensuring the highest safety for the vital parts of the engine. com. cnch, uthd, ai58, 2mkvxi, 0x1tt, yogr3j, ilvann, lhqwy, mvdq, zhhl,